How to get accurate cuts with a saw, every time

By Pinktoesandpowertools | Woodworking Tutorials

Beginner woodworkers often struggle with getting accurate cuts in the wood.  It is so much easier to build when you have a precise cut in your wood so let’s dive in and learn how to measure and cut wood with a saw–any saw–so that putting your project together is a breeze.  I filmed a how-to woodworking video so you can see the wood cutting process on a miter saw.  But the wood cutting tips and tricks that I talk about in the video will work with any saw you use, once you learn what a kerf is.  You can find that out in the following video if that’s your learning style, or read on.

Start with a fresh edge in the wood

Begin by making a fresh cut on one of your board ends.  Look for staples in the end before you do this and remove them with needle-nose pliers or by wedging them out with a screwdriver.  Push your board snugly up to the fence (on a circular saw just make sure you are snug up to the straight-edge cutting  jig or whatever you are using to get a straight cut) and slice off a sliver of the end to make sure it is square and smooth:

Accurate cut--begin with a fresh edge

How to measure for an accurate cut with your saw

Now you use that fresh end as your starting point, and measure from there out to the length you want the board to be.  I use a mechanical pencil so that the end is always sharp and my line is as skinny as I can make it.  Make sure the measuring tape is coming out perpendicular–as straight out as you can make it– from the fresh edge you just cut.  The tape measure part should not be leaning toward one edge or the other.

Accurate cut--saw blade kerf example

Make a small mark right at the length you want to cut.

Accurate cut--make a small mark

Then use a square to mark the entire line.

Accurate cut--use a square for entire cutting line

What is a kerf and why does it matter for my accurate cut?

This is the important part!!  It is easy to mix up which side of the line you need to cut from and it is very important to make sure you don’t do that so you get an accurate cut in the wood.  The saw blade is narrow, but it does eat away some of the wood when it makes a cut, and that is called the saw blade’s kerf.  If you put the blade on the wrong side, your board can be around 1/8″ (depending on your blade’s width) too short because it eats away the wood in that spot.  I mark the waste side of the board with a “V” and then I know to line up the edge of the saw on that side of the mark.

Accurate cut--mark the waste side of the boardNow you line up your saw blade to the right of the mark.  It looks like it is not accurate from this picture (the blade looks like it is slightly too much to the right) but it is because of the camera angle.  You will be able to line yours up perfectly.  The black arrow would be your pencil “V” mark.

Accurate cut--line up your saw to the right of your mark

Measure, cut, and repeat for accurate cuts in your wood

Here I stopped the cut before it went through to show you what I mean by the kerf.  If you had put the blade on the wrong side of the mark, that much of your measurement would be cut away.  This is true on any saw you use.  The kerf is also the reason that you want to measure, mark, cut and repeat for every cut you make, rather than measuring and marking all your cuts and then cutting them.  You are not going to be able to do that as accurately as you will be able by starting fresh after every cut.

Accurate cut--saw blade kerf example

 

Other accurate wood cutting tips

Begin with a sharp blade (I have an 80T blade on the miter saw and 40T on the circular saw).  You might need to clean off the blades if you are cutting a lot of pine because of sap build up (I’ve never done this, but I’ve heard that).  Use a smooth motion and constant, steady speed for a smooth cut.  If you smell a burning smell then speed up–if you are getting rough cuts then slow down.  And practice makes perfect!

Another problem with accurate cuts can be due to your blade not being at a right angle to the base.  I think I am going to look into this the next time I use my circular saw.  I saw a YouTube video talking about how to adjust your circular saw blade to 90 degrees and I plan to check out my saw and adjust as necessary.  I think that is going to improve my cuts even more!

I recommend that you come up with a system to keep all your measuring and cutting supplies handy.  I talk about that in my How to Cut Plywood with a Circular Saw video.  You will be doing this measuring and cutting business over and over and over, so make sure you always put your eye & ear protection, pencil, tape measure, and square in the same spot every time you use them.  You can waste a LOT of time looking for these things and coming up with a system that works for you will pay off big time in the long run!  And use that safety gear.  Every. Time.

Did this help clear up any confusion you had about how to get precise cuts in wood so you walk away from the saw with a big grin on your face rather than throwing up your hands in disgust because the wood cutting gods were not smiling down on you and your saw?  Let me know in the comments below!

As always, I am listening!  I want to help YOU love building.  I’d love to hear what’s confusing you, frustrating you, or what you’d like to know more about.  I have a contact tab at the top of the website and I want to hear from you!

 

 

 

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